Fire Retardancy

UNDERSTANDING FIRE RETARDANCY

Fire protection for your building begins at the planning stage. Minimizing fire risk, particularly in places with significant human traffic such as major sporting arenas, mass transit terminals, hospitals, schools and high-rise buildings has become increasingly complex and challenging.
Globally, architects and building owners are required to meet stringent regulations aimed at protecting inhabitants and visitors but also building structure and surrounding environment from fire hazards, but irrespective of the regulations it is imperative for the users to choose the right grade of fire retardant building materials which can minimize the damage to human lives and the structure.
A lot depends on using the right kind of products and stems, and utmost care has to be taken in choosing the right grade of Fire Retardant (FR) Aluminium Composite Materials (ACM) so as to mitigate the risk caused by fire.
(Illustration on Page 3 shows the fire propagation in case of fire in a building).
It is important to understand the difference between Fire Rating and Fire Retardancy. Any product could have some degree of Fire Rating but that does not necessarily make it Fire Retardant. Usually, the products and systems have a reaction to fire and resistance to fire, in a certain way. It is essential to look at these both, and the factors that influence the performance of a Fire Retardant cladding solution in totality and not in isolation.
These performance criteria are :
  • Lateral and Vertical spread of fire
  • Smoke emission
  • Droplets
  • Self-extinction of fire on the ACM
Therefore, it is key to choose the right product and system in terms of performance in case of fire. But it is equally important to specify the right test methodology and standards to ensure selection of a ‘true’ Fire Retardant panel. The right test methodology has to be ideally a combination of product test like EN 13501-1 along with an intermediate-scale multi story test like NFPA 285 or BS 8414 which addresses most of the key performance criteria mentioned above.
A ‘true Fire Retardant’ ACM should have :
  • Ideally recommended mix and density of non- combustible content in the core (not less than 70%).
  • Appropriate certifications from a credible 3rd party authority. Not sufficient to have mere test reports from samples provided by the applicant.
  • Should be fixed using the recommended systems.

FIRE BEHAVIOUR IN A BUILDING

The Illustration shows the fire propagation in case of fire in a building:

FIRE RETARDANCY VIDEO

FIRE RETARDANCY NEWSLETTER

ALUCOBOND® and Fire Retardancy

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FIRE RETARDANCY PRESENTATION

ALUCOBOND® Fire Retardancy Presentation

Fire – An ALUCOBOND® Perspective
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FIRE RETARDANCY BROCHURE

ALUCOBOND® Fire

Due to stricter global regulations and the evermore demanding requirements of modern architecture, choosing the right fire retardancy products and systems is essential. Download our in-depth brochure to find out how ALUCOBOND* meets these challenges through experience and innovation to lead the market.

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ALUCOBOND® A2

ALUCOBOND® A2 is the first non-combustible aluminium composite panel used in architecture that fulfils the respective standards worldwide. Thanks to its mineral core, ALUCOBOND® A2 meets the strict requirements of some of the toughest fire regulations while retaining the possibilities for the concept and design of buildings. ALUCOBOND® A2, just like all the products of the ALUCOBOND® family, allows simple processing, is impact-resistant, breakproof and weatherproof and, above all, non-combustible.

Technical Data Sheet

THICKNESS STANDARDS UNIT 3MM 4MM
Thickness of Aluminium Layers 0.5 0.5
Weight [kg/m²] 5.9 7.6
Width [mm] 1250 / 1500 1250 / 1500
TECHNICAL PROPERTIES STANDARDS UNIT 3MM 4MM
Section modulus W DIN 53293 [cm³/m] 1.25 1.75
Rigidity E·J DIN 53293 [kNcm²/m] 1250 2400
Alloy / Temper of Aluminium Layers EN 573-3 / EN 515 EN AW 5005A (AIMg1) H22/H42 EN AW 5005A (AIMg1) H22/H42
Modulus of Elasticity EN 1999 1-1 [N/mm²] 70.000 70.000
Tensile Strength of Aluminium EN 485-2 [N/mm²] Rm ≥ 130 Rm ≥ 130
0.2 % Proof Stress EN 485-2 [N/mm²] Rp0,2 ≥ 90 Rp0,2 ≥ 90
Elongation EN 485-2 [%] A50 ≥ 5 A50 ≥ 5
Linear Thermal Expansion EN 1999 1-1 2.4 mm/m at 100ºC temperature difference 2.4 mm/m at 100ºC temperature difference
CORE STANDARDS UNIT 3MM 4MM
Mineral compound, polymer bonded
SURFACE STANDARDS UNIT 3MM 4MM
Lacquering Coil Coating Fluorocarbon based (e.g. PVDF) Coil Coating Fluorocarbon based (e.g. PVDF)
Gloss (initial value) EN 13523-2 [%] 30-80 30-80
Pencil Hardness EN 13523-4 HB-F HB-F
ACOUSTICAL PROPERTIES STANDARDS UNIT 3MM 4MM
Sound Absorption Factor αs ISO 354 0.5 0.5
Sound Transmission Loss Rw ISO/DIS 717-1, EN ISO 140-3 [dB] 27 27
Loss Factor d EN ISO 6721 Frequency range 100-3200 Hz 0.004 0.005
THERMAL STANDARDS UNIT 3MM 4MM
Thermal Resistance R DIN 52612 [m²K/W] 0.002 0.002
Thermal conductivity λ DIN 52612 [W/mK] 1.99 1.77
Heat Transition Coefficient U DIN 52612 [W/m²K] 5.83 5.80
Temperature Resistance [ºC] -50 to +80 -50 to +80

Fire Classification

Country Test accord.to Classification
Australia AS ISO 9705 AS 1530.3 Indices EN 13501-1 Group 1 material SMOGR A 0.630 m2 / s2 0 (ignitibility) 0 (flame spread) 0 (heat evolved) 0-1 (smoke development) A2-s1, d0
China GB 8624-2012 Class A (A2- s1,d0, t0)
EU EN 13501-1 Class A2-s1, d0
Germany EN 1187 (method 1) / DIN 4102-7 Passed
Great Britain England / Wales / Scotland BR 135 BS 8414 part 1 & 2 met the performance criteria Passed
Malaysia BS 8414-1 BS 476, Part 6 BS 476, Part 7 Approved for outdoor wall cladding of any type of building without height limit Passed Class 0 Class 1
Poland EN 13501-1 BS 476, Part 6&7 (Core Exposed) NFPA 285 Approved for outdoor wall cladding of any type of building without height limit Class A2-s1, d0
Russia GOST 30244-94 GOST 30402-95 GOST 12.1.044-89 GOST 12.1.044-89 G1 (combustibility) W1 (flammability) D1 (smoke development) T1 (toxicity)
Singapore EN 13501-1 BS 476, Part 6&7 (Core Exposed) NFPA 285 Approved for outdoor wall cladding of any type of building without height limit Class A2, s1, d0 Passed Passed
Switzerland VKF RF1
UAE NFPA 285 EN 13501-1 ASTM E84 Passed Class A2-s1, d0 Class A

ALUCOBOND® PLUS

ALUCOBOND® PLUS has been developed exclusively for the more stringent fire prevention regulations in architectural products. Thanks to its mineral-filled core ALUCOBOND® PLUS meets the stricter requirements of most fire classifications. Its is hardly inflammable and offers all the proven product properties of the ALUCOBOND® family, such as flatness, formability, resistance to weather and easy processing.

Technical Data Sheet

THICKNESS STANDARDS UNIT 3MM 4MM
Thickness of Aluminium Layers [mm] 0.5
Weight [kg/m²] 5.9 7.6
Width [mm] 1000 / 1250 / 1500 (1575 / 1750)
TECHNICAL PROPERTIES
Section modulus W DIN 53293 [cm³/m] 1.25 1.75
Rigidity E·J DIN 53293 [kNcm²/m] 1250 2400
Alloy / Temper of Aluminium Layers EN 573-3 EN 515 EN AW 5005A (AIMg1) H22 / H42
Modulus of Elasticity EN 1999 1-1 [N/mm²] 70.000
Tensile Strength of Aluminium EN 485-2 [N/mm²] Rm ≥ 130
0.2 % Proof Stress EN 485-2 [N/mm²] Rp0,2 ≥ 90
Elongation EN 485-2 [%] A50 ≥ 5
Linear Thermal Expansion EN 1999 1-1 2,4 mm/m at 100ºC temperature difference
CORE
Mineral filled polymer
SURFACE
Lacquering Coil Coating Fluorocarbon (e.g. PVDF)
Gloss (initial value) EN 13523-2 [%] 30-80
Pencil Hardness EN 13523-4 HB-F
ACOUSTICAL PROPERTIES
Sound Absorption Factor αs ISO 354 0.05
Sound Transmission Loss Rw ISO 717-1 [dB] ≥ 25
THERMAL PROPERTIES
Thermal Resistance R DIN 52612 [m²K/W] 0.007 0.009
Thermal conductivity λ DIN 52612 [W/mK] 0.49 0.44
Heat transition coefficient U DIN 52612 [W/m²K 5.68 5.58
Temperature Resistance [ºC] -50 to +80

Fire Classification

Country Test accord. to … Classification
Australia AS ISO 9705   AS 1530.3 Indices       EN 13501-1 Group 1 material SMOGR A 1.385 m2 / s2 0 (ignitibility) 0 (flame spread) 0 (heat evolved) 0-1 (smoke development) B-s1, d0
China GB 8624-2012 Class B1 (B- s1,d0, t0)
EU EN 13501-1 Class B-s1, d0
Germany EN 1187 (method 1) / DIN 4102-7 passed
Great Britain England / Wales / Scotland BS 476, Part 6 & 7 BR 135 BS 8414 part 1 & 2 Class 0 met the performance criteria Passed
Malaysia BS 8414-1 BS 476, Part 6 BS 476, Part 7 Approved for outdoor wall cladding of any type of building without height limit Passed Class 0 Class 1
Poland PN-90/B-02867 NRO
Russia GOST 30244-94 GOST 30402-95 GOST 12.1.044-89 GOST 12.1.044-89 G1 (combustibility) W1 (flammability) D1 (smoke development) T1 (toxicity)
Singapore EN 13501-1 BS 476, Part 6&7 NFPA 285 Approved for outdoor wall cladding of any type of building without height limit Class B-s1, d0 Passed Passed
Switzerland VKF RF2
UAE NFPA 285 EN 13501-1 ASTM E84 Passed Class B-s1, d0 Class A
USA ASTM E84 NFPA 285 Class A Passed
Country Large fire testing Classification
Austria ÖNORM B 3800-5 passed
France Lepir 2 passed
Hungary MSZ 14800-6 passed
Great Britain BS 8414 part 1 & 2 passed
Poland According to ITB guidelines passed
Russia GOST 31251 passed

CERTIFICATIONS

In order to ensure the true capability of the manufacturer and their products, one should insist on a Certification from a trusted third party.

Any reputed third party certification organization will:

  • Investigate the manufacturing process, QA process, test reports / documentation.
  • Inspect the manufacturing facilities periodically.
  • Select production samples randomly for later testing.
  • Awards certificate of conformity if they find everything in order.
  • Renew certificate only if all of the above are consistently achieved at satisfactory levels.

ALUCOBOND ® products from Germany, China and India are Class 1A Certified which means not only the products but also the processes are inspected on periodic intervals by TUV SUD, which is an internationally known and trusted independent certification organization.

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COMMONLY REQUESTED FIRE TESTS

ASTM E-84
This test measures the distance of the flame spread and the light obscuration of the smoke development during a specific time period.
BS 476 – Part 6&7
This test measures the speed and the distance of the flame spread in a specific time period.
EN 13501-1
This test measures the spread of flame and contribution to fire as well the generation of smoke and the production of burning droplets.
NFPA 285
This test method evaluates the inclusion of combustible components within wall assemblies/panels that are required to be of noncombustible construction. Its a simulation of the multistory flammability fire performance of entire exterior wall assemblies.
BS 8414-1
This test assess the behaviour of a non load bearing external cladding system. The test measures fire spread and classifies based on 3 distinct ways: external fire spread, internal fire spreads and mechanical performances.